FF10 - fully automatic with 10 stations
The allrounder
The largest machine is used for special customer requirements. Configurations of any type can be implemented depending on the area of application. By integrating a checkweighing system, the entire process is automated by an additional step.
Highlights
Compact layout
The layout can be selected individually according to available space
Siemens SPS
The software enables precise control and easy recipe selection
Modular system
Converting to a different cup format only takes a few minutes
Solid and robust design
The solid design made entirely of stainless steel ensures a reliable process and a long service life
Technical data
Capacity
1200 cups/hour (with 130ml cup format)
Electrical power
Connections 3 ~ 400 V, 50-60 Hz Total consumption approx. 5 kW, main switch 32 A
Compressed air
Supply pressure 6 bar, total consumption VN 1 200 l/h
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Functional principle
The cups are removed individually from a magazine and placed in a linear transport system. To ensure that each cup has a secure grip, so-called format plates are adapted to the respective type of cup. These plates can be replaced with a quick release. This makes it possible to convert the machine to another format in just a few minutes.
The transport system transports the cups to various stations where individual work steps are carried out. At the end, the cups are pushed onto a conveyor belt and transported out of the machine.
Vorteile
Low space requirement
The machine can be placed against a wall and does not require access from behind or from the side Large containers up to a size of 190mm x 120mm x 160mm (L x W x H)
Dosing system with servo drive
The revolutionary dosing system works precisely, evenly and can be perfectly adjusted to the product with simple parameters
Customer-specific extensions
Thanks to the modular design, the machine can be expanded cost-effectively with accessories
High level of safety
Dangerous areas are completely enclosed by a safety gate
Better overview
Due to the linear arrangement, individual processes can be closely monitored
Im Einsatz beim Kunden
Standard Design
Each bottling plant is designed to meet the highest standards of hygiene standards, including the one-piece stainless steel frame, which prevents splashing water traps and thus enables efficient cleaning by hosing. Many components can be removed with quick-release fasteners and cleaned in a dishwasher. The drive system with servomotors is integrated into the base frame and is accessible from the back of the filling system and thus ensures easy and convenient access, for example during maintenance. The control system and all pneumatic components are also accessible from the back. The installation of cables and hoses was made easier by the integrated position of the control cabinet in the base frame. The reduced routing and short hoses support precise timing and efficient cleaning.
System control
The systems are monitored by a Siemens PLC. It is controlled by a central PLC control system, which enables more precise control and easier product changes. The PLC enables production to be started and shut down automatically. The stations can also be operated individually via a foot switch. All programs for the various products can be saved as an individual program. Relevant production data is shown on the touchscreen display of the control panel. The control panel is located on the right side of the filling system to facilitate operation and monitoring in all setups and configurations. The filling system is equipped with a large, user-friendly touch panel and recipe setups, which are required for the various products. The PLC and touchscreen control panel make it easy to individually optimize all settings for each product. It enables maximum repeatability by storing the data.
Optionale Ausstattung
- Rotating cup supply with filling nozzle
- spoon dispenser
- Date coding with laser or inkjet
- Lid slide for non-stackable cups
- conveyor belt (following the upright unloading unit)
- More on request
Our 24h Service
We guarantee the value retention of the components we supply thanks to an extensive service and a spare parts delivery guarantee. As we are available around the clock and can be on site quickly in an emergency thanks to our sales partners around the world, we can keep downtime to a minimum. If our customers approve the relevant interfaces, remote maintenance is also possible.
Our service naturally also includes on-site installation and commissioning, staff training and the provision of comprehensive documentation and - if required - training documents in various languages.
24h availability
Spare part service
