Fully automatic filling systems
Flexi-Filler: Customizable cup production with 5, 7 or 10 stations, PLC control & touchscreen settings.
Highlights
Compact layout
Machine set-up
The layout can be selected individually according to the available space
Siemens SPS
Increased efficiency
The software enables precise control and simple recipe selection
Modular system
Quick format change
Converting to a different cup format only takes a few minutes
Solid and robust design
Swiss quality
The solid design made entirely of stainless steel ensures a reliable process and a long service life
Technical data
Capacity
1200 cups/hour (with 130ml cup format)
Electrical power
Connections 3 ~ 400 V, 50-60 Hz Total consumption approx. 5 kW Main switch 32 A
Compressed air
Supply pressure 6 bar Total consumption VN 1 200 l/h
Funktionsprinzip
Die Becher werden einzeln aus einem Magazin entnommen und in ein lineares Transportsystem eingelegt. Damit jeder Becher einen sicheren Halt hat, werden sogenannte Formatplatten auf den jeweiligen Bechertyp angepasst. Diese Platten sind durch einen Schnellverschluss austauschbar. Somit ist die Umrüstung der Maschine auf ein anderes Format in wenigen Minuten möglich.
Das Transportsystem befördert die Becher zu verschiedenen Stationen, bei denen einzelne Arbeitsschritte ausgeführt werden. Am Ende werden die Becher auf ein Förderband gestossen und aus der Maschine transportiert.
Standard design
Each filling system is designed to meet the highest standards of hygiene, including the one-piece stainless steel frame that prevents splashing water from falling, allowing efficient cleaning by hosing down. Many components can be removed using quick-release fasteners and cleaned in a dishwasher. The drive system with servomotors is integrated into the base frame and accessible from the rear of the filling system, ensuring easy and convenient access for maintenance work, for example. The control system and all pneumatic components are also accessible from the rear. The routing of cables and hoses has been simplified by the integrated position of the control cabinet in the base frame. The reduced routing and short hoses support precise timing and efficient cleaning.
Advantages
Low space requirement
The machine can be placed against a wall and does not require access from behind or from the side during operation
Processing of large containers possible
Containers up to a size of 190 mm x 120 mm x 160 mm (L x W x H)
Dosing system with servo drive
The revolutionary dosing system works precisely, evenly and can be perfectly adjusted to the product with simple parameters
Customized extensions
Thanks to its modular design, the machine can be cost-effectively expanded with accessories
High security
Hazardous areas are completely enclosed by a protective grid
Better overview
Due to the linear arrangement, individual processes can be monitored precisely
System control
The systems are monitored by a Siemens PLC. They are controlled via a central PLC control system, which enables more precise control and simpler product changeovers. The PLC enables production to be started up and shut down automatically. The stations can also be operated individually using a foot switch. All programs for the various products can be saved as individual programs. Relevant production data is shown on the control panel's touchscreen display. The control panel is located on the right-hand side of the filling system to facilitate operation and monitoring in all setups and configurations. The filling line is equipped with a large, user-friendly touch panel and recipe setups required for the various products. The PLC and touchscreen control panel make it easy to optimize all settings individually for each product. It enables maximum repeatability by saving the data.
Optional equipment
Rotating cup feed with filling nozzle
Spoon dispenser
Date coding with laser or inkjet (manufactured according to customer requirements)
Lid slide for non-stackable cups
Conveyor belt (following the upright unloading unit)
Further information on request